Material: | Q235 Steel+Rubber |
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Application: | Chemical Industry, Grain Transportation, Mining Transport, Power Plant |
Structure: | Comb-Type Roller |
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Rubber Impact Roller is a heavy-duty conveyor component specifically engineered to absorb the tremendous shock and impact at material loading points. It protects both the conveyor belt and the overall structure from damage caused by falling material, significantly reducing maintenance costs and downtime while extending the system's operational life.
Product Name & Function:
Product Type: Impact Idler / Cushion Idler
Location: Installed at the conveyor's loading zone (feed point), directly under the point where material is dropped onto the belt.
Primary Function: To absorb the impact energy of falling material, thereby preventing belt damage such as tearing, gouging, and carcass breakdown.
2. Key Features & Design Advantages:
Robust Rubber Disc Design:
The roller is composed of multiple, closely spaced, resilient rubber rings or discs mounted on a sturdy steel shaft.
These rubber discs act as individual shock absorbers, compressing upon impact to cushion the blow. This design creates a flexible and forgiving surface that dissipates energy far more effectively than solid steel rollers.
Exceptional Impact Absorption:
The primary purpose is to dramatically reduce the peak impact force on the conveyor belt. This prevents the belt splice from failing and protects the belt's internal fabric or steel cord carcass from premature fatigue and damage.
Effective Sealing and Self-Cleaning:
The tight interlocking or closely-spaced design of the rubber discs prevents fine and abrasive materials from becoming trapped between the roller and the belt, a common issue with standard rollers that leads to excessive wear.
Belt | Dimension | Bearing | ||||||||
Width | Φ RD | Φ D | Φ d | L1 | L2 | A | K | B | W | |
400 | Φ 90 | Φ 60.3 | Φ 20 | 145 | 175 | 153 | 8 | 11 | 14 | 6204 2RS |
450 | 165 | 195 | 173 | |||||||
500 | 180 | 210 | 188 | |||||||
600 | 210 | 240 | 218 | |||||||
650 | 225 | 255 | 233 | |||||||
600 | Φ 115 | Φ 76.3 | 210 | 240 | 218 | |||||
750 | 265 | 295 | 273 | |||||||
800 | 275 | 305 | 283 | |||||||
900 | 315 | 345 | 323 | |||||||
1000 | Φ 140 | Φ 89.1 | Φ 25 | 350 | 390 | 360 | 11 | 15 | 18 | 6205 2RS |
1050 | 370 | 410 | 380 | |||||||
1200 | 420 | 460 | 430 | |||||||
1400 | Φ 166 | Φ 114.3 | Φ 30 | 500 | 540 | 510 | 22 | 6206 2RS | ||
1600 | 580 | 620 | 590 | |||||||
1800 | Φ 35 | 650 | 690 | 660 | 25 | 6207 2RS | ||||
2000 | 730 | 770 | 740 | |||||||
2200 | Φ 40 | 800 | 840 | 810 | 31 | 6308 2RS | ||||
Hebei TRX Rubber Products Co., Ltd is a leading professional manufacturer of conveyor belts & conveyor accessories in China. The main workshops cover 20,000 square meters in the total 60,000 square meters of the plant. The applied technology and equipment in the advanced production lines are state of the art in the industry. The sales headquarters is located in the capital of China, Beijing with branches in domestic and abroad.
It specializes in following three series: 1) Heavy-duty Conveyor Belt, including universal EP/NN and CC Belt, Chevron Belt, Oil Resistant Belt, Abrasion Resistant Belt, Heat Resistant Belt, Fire Resistant Belt, Chemical Resistant Belt, Sidewall Belt, Flat Transmission Belts, 2) Rubber Sheets, including SBR, NBR, NR, CR, EDPM, Rubber With Insertion 3) Conveyor accessories. These three series of products conform to RMA, DIN, ASTM and ISO specifications.
Its products, honored with "The most Advanced level of Products" by the Committee of Science and Technology, have been widely used in mining and quarrying, power stations, steel plants, bulk cargo terminals, cement industry, and other material handling fields. With great success in domestic market, it has been focusing on global market with several hundreds of foreign valued customers in Asia, South America, North America, Africa and Europe.
The company mission:
These are suitable for:
Concrete plants | Recycling and mineral processing plants |
Waste sorting & Compost machines | Metal processing industry |
Scrap recycling | Timber industry |
Sawmills | Excreta & sewage sludge conveying |
Corn, rape and soilages conveying | Solvent extraction plants |